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Compound Mixing and Granulating Machine

Keywords:

Manufacturing of automated metalworking equipment

Category:

All In Machine For Mixing&Prilling

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Machine Introduction

Process Integration: Integrates mixing and granulation in one operation, eliminating manual material transfer between processes, reducing intermediate loss and time cost.

Controllable Finished Product: The length and surface smoothness of granules can be precisely adjusted to meet material quality requirements in different applications.

Intelligent Control: Equipped with an intelligent temperature control system, high automation, greatly reducing manual operation intensity.

Stable Performance: Higher operating efficiency and more stable working conditions ensure reliable continuous production.

Flexible Operation: Supports free switching between manual and automatic modes, meeting both mass production and small-batch trial needs.

Easy Maintenance: Adopts servo control system with reasonable structure design, making cleaning and maintenance simple.

Environment-friendly Design: Equipped with dust recovery and waste gas treatment devices, meeting industrial environmental protection standards.

Durable Design: Screws and barrels are made of wear-resistant and corrosion-resistant materials, extending the service life of core components.

High-efficiency Conveying: Designed with high-thrust screws for faster material conveying, further improving overall production efficiency.

Technical Specifications

MODEL	M-H-20L-DCSS-H
Internal Mixing Chamber Volume	20 L, batch size: 90–100 kg (depending on the ratio of material to binder)
Material of Internal Mixing Chamber	Imported Full Alloy, Plating-Free Technology, Surface Hardness ＞HRC60
Material of Mixing Rotor	Imported Full Alloy, Plating-Free Technology, Surface Hardness ＞HRC60
Extrusion Screw Diameter (mm)	Φ75
Temperature Control Zones	District 4
Mixing Motor Power	18.5KW
Cooling Method	Circulating Water Cooling Within 450nm
Mixing Inverter Speed Regulation Power	18.5KW
Electrical Control	Intelligent Temperature Controller + PLC Programming + Touch Screen Programming
Extrusion Motor Power	5.5KW
Maximum Granulating Speed	300r/min
Extrusion Inverter Speed Regulation Power	5.5KW
Maximum Extrusion Speed	100r/min
Granulating Motor Power	0.75KW
Discharge Orifice Diameter	Φ3.5
Granulating Inverter Speed Regulation Power	0.75KW
Air Cut Cooling	Electromagnetic Valve Automatic Control
Temperature Range	RT - 260℃ (Electric Heating)
Total Machine Weight	About 3 tons
Heating Power	22KW
Capacity kg/min	3.5 kg/min
Installation Dimensions (Length × Width × Height)	2.8×1.4×2.85,2.8×1.4×2.85

Packaging and Shipping

Client visit

Need Assistance?

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Phone:

+86-532-83889901

Email:

info@cncsmartmachine.com

Whatsapp:

8613853299550

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Our Services

The company has always adhered to the philosophy of “customer first, service foremost,” providing global customers with professional, efficient, and comprehensive after-sales support to ensure worry-free equipment operation.

Technical Support

We provide one-stop technical guidance, including equipment selection, solution design, installation and commissioning, and operator training, to ensure the smooth operation of your equipment.

Warranty Service

All equipment comes with a standard warranty period. During this period, we provide free repairs and replacement of parts for quality issues resulting from non-human factors.

Rapid Response

We have established a professional after-sales team to provide rapid response services to both domestic and international customers, promptly resolving equipment malfunctions and technical inquiries.

ODM/OEM

For customized equipment, we provide dedicated technical support and software upgrade services to meet customers’ long-term production needs.

Lifetime Maintenance

We offer a comprehensive after-sales service system, providing installation guidance and maintenance to ensure the long-term, stable operation of our customers' projects.

Related Products

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FAQ

What is the delivery lead time of the equipment? Can on-site installation and commissioning be provided?

The delivery lead time for standard models is 15–30 days, and for customized equipment it is 30–60 days (adjusted according to customization complexity).On-site installation and commissioning are provided for all equipment. Professional technicians will carry out equipment installation, commissioning and parameter calibration on site, and provide on-site training for operators to ensure the equipment is put into normal operation.

What casting methods are available for brass casting machines? What brass products are they suitable for producing?

Our brass casting machines mainly adopt three casting methods: sand casting, permanent mold casting, and low-pressure casting, to meet different product requirements:

1. Sand casting: Suitable for mass-produced small and medium-sized brass parts (such as valves, pipe fittings, hardware accessories), with low cost and compatibility with complex shapes.

2. Permanent mold casting: Suitable for high-precision, wear-resistant brass parts (such as bearings, gears, precision components), featuring smooth casting surfaces and high dimensional accuracy.

3. Low-pressure casting: Suitable for large-sized, thin-walled brass parts (such as engine components, large pipe fittings), free from porosity and shrinkage defects.They can produce various brass products used in hardware, machinery, sanitary ware, automotive and many other industries.

How to reduce wear and extend service life during daily use of cutting machines?

Four key points should be noted:

1. Regularly inspect the cutting torch, nozzle, laser head (or waterjet nozzle), and replace worn parts in a timely manner to avoid affecting cutting accuracy and efficiency.

2. Keep the equipment clean by removing waste residue and dust from the cutting table to prevent jamming caused by foreign objects.

3. Strictly adjust cutting parameters (speed, power, air pressure) according to the material type and thickness to avoid overloading operation.

4. Regularly inspect the electrical system and cooling system to ensure proper heat dissipation of the equipment.Our company provides regular inspection and maintenance services.

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