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Special Injection Molding Machine for Powder Metallurgy

The special injection molding machine for powder metallurgy is a high-precision molding equipment designed specifically for Metal Injection Molding (MIM) processes, enabling efficient and stable production of complex-shaped metal parts.

Keywords:

Manufacturing of automated metalworking equipment

Category:

Powder Metallurgy Special Injection Molding Machine

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Product Description

The machine adopts a dedicated control algorithm and high-rigidity structural design, compatible with various powder metallurgy materials such as stainless steel, titanium alloy, and cemented carbide, ensuring uniform plasticization and precise injection of feedstock, and effectively improving product density and dimensional accuracy.

Process Adaptability: Supports the whole MIM injection molding process, compatible with different binder systems, meeting the demands of small-batch multi-variety and large-scale continuous production.

Precision Guarantee: Adopts closed-loop servo control and precision hydraulic system, with injection repeatability up to ±0.1mm, ensuring uniform filling of complex cavities.

Stability & Reliability: Key components are made of wear-resistant and corrosion-resistant materials. Combined with an intelligent temperature control and fault diagnosis system, it reduces maintenance costs and improves equipment utilization.

Intelligence & Efficiency: Equipped with a touch-screen operation interface and data traceability function, supporting parameter preset and one-key start, greatly reducing manual operation intensity.

Metal Injection Molding (MIM) Application Guide

Mainly used for Metal Injection Molding (MIM), which can efficiently produce high-precision, complex-shaped metal parts. Typical application fields and products are as follows:

Automotive Industry

Turbocharger rotors, valve guide components

Brake system parts, ignition control lock components

Various precision structural parts and transmission components

Consumer Electronics & Communication

Middle hinge plates for foldable mobile phones, connectors, electronic housings

Hard disk drive components, heat sink materials

Precision metal parts for smart wearable devices

Medical Devices

Dental orthodontic brackets, surgical instruments (e.g., stapler anvils, biopsy forceps)

Hearing aid components, implantable parts (stainless steel /titanium alloy)

Hardware & Daily Necessities

Watch cases, watch band clasps, buckles

Golf club heads, sport shoe buckles, document binding punches

Various precision lock accessories, gears

Military & Aerospace

Gun triggers, front sight bases, armor-piercing projectile cores

Small complex structural parts, lightweight alloy components

Technical Specifications

Item	Parameter	Item	Parameter
Model	BLOC200	Min. Mold Thickness	180
Injection Unit	B	Ejector Stroke	145
Screw Diameter	48	Ejector Force	55
Screw L/D Ratio	22	Number of Ejector Pins	5
Theoretical Injection Volume	452	Others	-
Injection Weight (PS)	408	Max. System Pressure	17.5
Injection Rate	215	Motor Power	22
Injection Pressure	170	Heater Power	11.8
Screw Speed	225	Machine Dimensions	5.56×1.55×1.9
Clamping Unit	-	Oil Tank Capacity	280
Clamping Force	2000	Machine Weight	5.95
Mold Opening Stroke	450	Temperature Control Zones	3+1
Tie Bar Distance	520×470	Nozzle Radius	SR10
Max. Mold Thickness	550	-	-

Packaging and Shipping

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Phone:

+86-532-83889901

Email:

info@cncsmartmachine.com

Whatsapp:

8613853299550

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Our Services

The company has always adhered to the philosophy of “customer first, service foremost,” providing global customers with professional, efficient, and comprehensive after-sales support to ensure worry-free equipment operation.

Technical Support

We provide one-stop technical guidance, including equipment selection, solution design, installation and commissioning, and operator training, to ensure the smooth operation of your equipment.

Warranty Service

All equipment comes with a standard warranty period. During this period, we provide free repairs and replacement of parts for quality issues resulting from non-human factors.

Rapid Response

We have established a professional after-sales team to provide rapid response services to both domestic and international customers, promptly resolving equipment malfunctions and technical inquiries.

ODM/OEM

For customized equipment, we provide dedicated technical support and software upgrade services to meet customers’ long-term production needs.

Lifetime Maintenance

We offer a comprehensive after-sales service system, providing installation guidance and maintenance to ensure the long-term, stable operation of our customers' projects.

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FAQ

What is the delivery lead time of the equipment? Can on-site installation and commissioning be provided?

The delivery lead time for standard models is 15–30 days, and for customized equipment it is 30–60 days (adjusted according to customization complexity).On-site installation and commissioning are provided for all equipment. Professional technicians will carry out equipment installation, commissioning and parameter calibration on site, and provide on-site training for operators to ensure the equipment is put into normal operation.

What casting methods are available for brass casting machines? What brass products are they suitable for producing?

Our brass casting machines mainly adopt three casting methods: sand casting, permanent mold casting, and low-pressure casting, to meet different product requirements:

1. Sand casting: Suitable for mass-produced small and medium-sized brass parts (such as valves, pipe fittings, hardware accessories), with low cost and compatibility with complex shapes.

2. Permanent mold casting: Suitable for high-precision, wear-resistant brass parts (such as bearings, gears, precision components), featuring smooth casting surfaces and high dimensional accuracy.

3. Low-pressure casting: Suitable for large-sized, thin-walled brass parts (such as engine components, large pipe fittings), free from porosity and shrinkage defects.They can produce various brass products used in hardware, machinery, sanitary ware, automotive and many other industries.

How to reduce wear and extend service life during daily use of cutting machines?

Four key points should be noted:

1. Regularly inspect the cutting torch, nozzle, laser head (or waterjet nozzle), and replace worn parts in a timely manner to avoid affecting cutting accuracy and efficiency.

2. Keep the equipment clean by removing waste residue and dust from the cutting table to prevent jamming caused by foreign objects.

3. Strictly adjust cutting parameters (speed, power, air pressure) according to the material type and thickness to avoid overloading operation.

4. Regularly inspect the electrical system and cooling system to ensure proper heat dissipation of the equipment.Our company provides regular inspection and maintenance services.

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