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GYT-500KG Hydraulic Tilting Furnace
Hydraulic tilting furnace is core equipment in industrial melting.
Keywords:
Category:
Coreless Induction Furnace
Product Introduction
Hydraulic tilting furnace is core equipment in industrial melting. Driven by hydraulic power, it realizes precise tilting of the furnace body. Equipped with high-efficiency heating system, it safely and efficiently melts metals and pours molten materials, widely used in metallurgy, casting, precious metal processing and other industries.
I. Core Working Principle
Heating & Melting: Mainly adopts medium-frequency induction heating. Medium-frequency current generates alternating magnetic field through induction coil, causing eddy current in metals for rapid melting. Features fast heating, high thermal efficiency and precise temperature control. Gas, oil and other heating methods are also available to meet different energy demands.
Hydraulic Tilting: Based on Pascal’s law, a closed-loop power system consists of high-pressure hydraulic station, cylinder, valves and PLC control. High-pressure oil drives cylinder to extend/retract, driving furnace body to rotate 0°–90° (some up to 120°) via rocker arm/bracket, pouring molten material smoothly.
Intelligent Control: Equipped with angle, pressure and temperature sensors, feeding real-time data to PLC. It precisely controls tilting speed (5°/s–10°/s) and angle repeat accuracy (±0.5°), with automatic alarm and braking in abnormal conditions.
II. Equipment Structure
| Module | Core Components | Function Description |
| Furnace Assembly | Crucible, Furnace Liner, Furnace Shell | Crucible: graphite/high-purity refractory, high temp & corrosion resistant. Furnace liner: high-quality insulation to reduce heat loss. Furnace shell: high-strength steel, stable and durable |
| Hydraulic Tilting System | Hydraulic Station, Double-acting Cylinder, Rocker Arm/Bracket, Rotating Shaft | Provides tilting power, drives furnace to rotate stably, ensures complete pouring of molten material |
| Heating System | Medium-frequency Power Supply, Induction Coil / Burner | MF induction: rectifier inverter + coil, electromagnetic heating. Gas type: burner + heat exchange system, high-efficiency combustion |
| Control System | PLC, Touch Screen, Sensors | Sets melting temperature and tilting parameters, auto/manual control, real-time operation monitoring |
| Safety Protection | Splash Baffle, Cooling System, Alarm Device | Prevents molten splash; water/air cooling; overload, over-temperature, low-pressure protection |
III. Core Product Advantages
Stable & Safe Tilting: Hydraulic drive provides strong and smooth movement to avoid splashing. Dual-cylinder design ensures even force, precise and controllable tilting angle, complete pouring, easy slag removal and material change.
High-Efficiency & Energy-Saving Melting: MF induction heating features fast heating and high efficiency. Some models with waste heat recovery reduce energy consumption by about 30%. Variable frequency temperature control saves energy.
Easy & Intelligent Operation: One-touch touch screen, auto/manual switchable. After parameter preset, melting and tilting run automatically, reducing labor intensity.
Wide Application: Suitable for melting gold, silver, copper, aluminum, tin, zinc and various alloys. Capacity customizable from 30kg to tons, meeting small-batch precision processing to large-scale industrial production.
Comprehensive Safety: Multiple protections including overload, short circuit, over-temperature, low water pressure, leakage detection. Potential isolation design eliminates hidden dangers, supports 24-hour continuous operation.
IV. Main Application Fields
Precious Metal Processing: Melting of gold, silver, platinum and other jewelry & industrial precious metals, suitable for precision casting, recycling and purification.
Non-ferrous Metal Casting: Melting of aluminum, copper, zinc, tin alloys for auto parts, machinery parts and hardware products.
Metallurgy & Recycling: Regeneration melting of scrap metals, alloy proportioning melting, for large-scale smelting and waste recycling.
Special Material Processing: Small-batch melting and R&D of high-temperature alloys and special metal materials.
Technical Specifications
Model | 500KG Power Frequency Induction Furnace |
Rated Power | 120KW ±10% |
Rated Input Voltage | 3N-380V ±10% |
Melting Furnace Voltage | 380V |
Frequency | 50Hz |
Rated Total Capacity of Melting Furnace | 2300KG |
Rated Temperature | 1000–1100℃ |
Induction Phase | 1 |
Induction Frequency | 50Hz |
Melting Rate | 500KG/h |
Cosφ After Compensation | 0.95–1 |
Cooling Water Consumption (Furnace & Control) | 10m³/h |
Water Pressure | 0.3–0.4MPa |
Rated Input Current | 220A ±10% |
Rated Input Adjustable Range | 60–380V/3P/50Hz |
Rated Voltage Adjustable Gears | 7 gears |
Power Factor After Compensation | COS 0.7 ±10% |
Three-Phase Current Balance | ≥85% |
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Our Services
The company has always adhered to the philosophy of “customer first, service foremost,” providing global customers with professional, efficient, and comprehensive after-sales support to ensure worry-free equipment operation.
Technical Support
We provide one-stop technical guidance, including equipment selection, solution design, installation and commissioning, and operator training, to ensure the smooth operation of your equipment.
Warranty Service
All equipment comes with a standard warranty period. During this period, we provide free repairs and replacement of parts for quality issues resulting from non-human factors.
Rapid Response
We have established a professional after-sales team to provide rapid response services to both domestic and international customers, promptly resolving equipment malfunctions and technical inquiries.
ODM/OEM
For customized equipment, we provide dedicated technical support and software upgrade services to meet customers’ long-term production needs.
Lifetime Maintenance
We offer a comprehensive after-sales service system, providing installation guidance and maintenance to ensure the long-term, stable operation of our customers' projects.
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FAQ
What is the delivery lead time of the equipment? Can on-site installation and commissioning be provided?
The delivery lead time for standard models is 15–30 days, and for customized equipment it is 30–60 days (adjusted according to customization complexity).On-site installation and commissioning are provided for all equipment. Professional technicians will carry out equipment installation, commissioning and parameter calibration on site, and provide on-site training for operators to ensure the equipment is put into normal operation.
What casting methods are available for brass casting machines? What brass products are they suitable for producing?
Our brass casting machines mainly adopt three casting methods: sand casting, permanent mold casting, and low-pressure casting, to meet different product requirements:
1. Sand casting: Suitable for mass-produced small and medium-sized brass parts (such as valves, pipe fittings, hardware accessories), with low cost and compatibility with complex shapes.
2. Permanent mold casting: Suitable for high-precision, wear-resistant brass parts (such as bearings, gears, precision components), featuring smooth casting surfaces and high dimensional accuracy.
3. Low-pressure casting: Suitable for large-sized, thin-walled brass parts (such as engine components, large pipe fittings), free from porosity and shrinkage defects.They can produce various brass products used in hardware, machinery, sanitary ware, automotive and many other industries.
How to reduce wear and extend service life during daily use of cutting machines?
Four key points should be noted:
1. Regularly inspect the cutting torch, nozzle, laser head (or waterjet nozzle), and replace worn parts in a timely manner to avoid affecting cutting accuracy and efficiency.
2. Keep the equipment clean by removing waste residue and dust from the cutting table to prevent jamming caused by foreign objects.
3. Strictly adjust cutting parameters (speed, power, air pressure) according to the material type and thickness to avoid overloading operation.
4. Regularly inspect the electrical system and cooling system to ensure proper heat dissipation of the equipment.Our company provides regular inspection and maintenance services.
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+86-532-83889901
+86 138 5329 9550
info@cncsmartmachine.com
Room 413, Building A, 212 Yan'an 3rd Road, Qingdao, China
Zhejiang Mingwen Intelligent Technology Co., Ltd.
