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Hydraulic Tilting Furnace
Hydraulic tilting furnace is core equipment in industrial melting.
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Coreless Induction Furnace
Product Introduction of Hydraulic Tilting Furnace (Chinese-English)
Hydraulic tilting furnace is the core equipment in industrial melting. Driven by hydraulic power, it realizes precise tilting of the furnace body. Equipped with a high-efficiency heating system, it can safely and efficiently melt metals and pour molten materials, and is widely used in metallurgy, casting, precious metal processing and other industries.
I. Core Working Principle
Heating & Melting: Medium-frequency induction heating is mainly adopted. Medium-frequency current generates an alternating magnetic field through the induction coil, causing eddy current in the metal materials inside the furnace and rapid heating and melting. It features fast heating, high thermal efficiency and precise temperature control. Gas, oil and other heating methods are also available to meet different energy demands.
Hydraulic Tilting: Based on Pascal’s Law, a closed-loop power system consists of a high-pressure hydraulic power unit, hydraulic cylinder, hydraulic valve and PLC control system. High-pressure oil drives the hydraulic cylinder to extend and retract, driving the furnace body to rotate around the shaft via a rocker arm /bracket, realizing 0°–90° (some up to 120°) tilting and pouring molten material smoothly.
Intelligent Control: Equipped with angle, pressure and temperature sensors, which feed real-time data to the PLC. It realizes precise control of tilting speed (5°/s–10°/s) and angle repeat accuracy (±0.5°), with automatic alarm and braking under abnormal working conditions.
II. Equipment Structure
| Module | Core Components | Function Description |
| Furnace Assembly | Crucible, Furnace Liner, Furnace Shell | Crucible made of graphite/high-purity refractory material, high temperature and corrosion resistant; furnace liner with high-quality insulation layer to reduce heat loss; furnace shell made of high-strength steel, stable and durable |
| Hydraulic Tilting System | Hydraulic Power Unit, Double-acting Hydraulic Cylinder, Rocker Arm/Bracket, Rotating Shaft | Provides tilting power, drives the furnace body to rotate stably, ensuring complete pouring of molten material |
| Heating System | Medium-frequency Power Supply, Induction Coil / Burner | Medium-frequency induction type: rectifier inverter + induction coil, electromagnetic heating; gas type: burner + heat exchange system, high-efficiency combustion |
| Control System | PLC, Touch Screen, Sensors | Sets melting temperature and tilting parameters, auto/manual control, real-time monitoring of operation status |
| Safety Protection | Splash Baffle, Cooling System, Alarm Device | Prevents molten splash; water/air cooling; multiple protections including overload, over-temperature, low pressure |
III. Core Product Advantages
Stable & Safe Tilting: Hydraulic drive provides strong power and stable movement to avoid molten splashing. Dual-cylinder design ensures even force distribution, precise and controllable tilting angle, complete emptying of molten material, and convenient slag removal and material replacement.
High-Efficiency & Energy-Saving Melting: Medium-frequency induction heating features fast temperature rise and high thermal efficiency. Some models are equipped with waste heat recovery technology, reducing energy consumption by about 30%; variable frequency temperature control reduces energy waste.
Convenient & Intelligent Operation: One-key operation via touch screen, supporting auto/manual mode switching; melting and tilting processes run automatically after parameter preset, lowering labor intensity.
Wide Application Range: Suitable for melting gold, silver, copper, aluminum, tin, zinc and various alloys. Capacity can be customized from 30kg to several tons, meeting demands from small-batch precision processing to large-scale industrial production.
Comprehensive Safety Protection: Multiple protections including overload, short circuit, over-temperature, low water pressure and liquid leakage detection. Potential isolation design eliminates hidden dangers, supporting 24-hour continuous operation.
IV. Main Application Fields
Precious Metal Processing: Melting of gold, silver, platinum and other jewelry and industrial precious metals, suitable for precision casting, recycling and purification.
Non-ferrous Metal Casting: Melting of aluminum, copper, zinc, tin and other alloys for the production of auto parts, mechanical parts and hardware products.
Metallurgy & Recycling: Regenerative melting of scrap metals and proportioning melting of alloys, suitable for large-scale smelting and waste recycling industries.
Special Material Processing: Small-batch melting and R&D of high-temperature alloys and special metal materials.
Technical Specifications
Item | Value |
Model | 1500KG Power Frequency Induction Furnace |
Rated Power | 360KW ± 10% |
Rated Input Voltage | 3N-380V ± 10% |
Melting Furnace Voltage | 380V |
Frequency | 50HZ |
Rated Total Capacity of Melting Furnace | 5000KG |
Rated Temperature | 1000-1100℃ |
Induction Phase | 1 |
Induction Frequency | 50HZ |
Melting Rate | 1500KG/h |
Cosφ After Compensation | 0.95-1 |
Cooling Water Consumption (Furnace & Control) | 15m³/h |
Water Pressure | 0.3-0.4MPa |
Rated Input Current | 650 A ± 10% |
Rated Input Adjustable Range | 60 - 380V/3P/50Hz |
Rated Voltage Adjustable Gears | 7 gears |
Power Factor After Compensation | COS 0.7 ± 10% |
Three-Phase Current Balance | ≥ 85 % |
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FAQ
What is the delivery lead time of the equipment? Can on-site installation and commissioning be provided?
The delivery lead time for standard models is 15–30 days, and for customized equipment it is 30–60 days (adjusted according to customization complexity).On-site installation and commissioning are provided for all equipment. Professional technicians will carry out equipment installation, commissioning and parameter calibration on site, and provide on-site training for operators to ensure the equipment is put into normal operation.
What casting methods are available for brass casting machines? What brass products are they suitable for producing?
Our brass casting machines mainly adopt three casting methods: sand casting, permanent mold casting, and low-pressure casting, to meet different product requirements:
1. Sand casting: Suitable for mass-produced small and medium-sized brass parts (such as valves, pipe fittings, hardware accessories), with low cost and compatibility with complex shapes.
2. Permanent mold casting: Suitable for high-precision, wear-resistant brass parts (such as bearings, gears, precision components), featuring smooth casting surfaces and high dimensional accuracy.
3. Low-pressure casting: Suitable for large-sized, thin-walled brass parts (such as engine components, large pipe fittings), free from porosity and shrinkage defects.They can produce various brass products used in hardware, machinery, sanitary ware, automotive and many other industries.
How to reduce wear and extend service life during daily use of cutting machines?
Four key points should be noted:
1. Regularly inspect the cutting torch, nozzle, laser head (or waterjet nozzle), and replace worn parts in a timely manner to avoid affecting cutting accuracy and efficiency.
2. Keep the equipment clean by removing waste residue and dust from the cutting table to prevent jamming caused by foreign objects.
3. Strictly adjust cutting parameters (speed, power, air pressure) according to the material type and thickness to avoid overloading operation.
4. Regularly inspect the electrical system and cooling system to ensure proper heat dissipation of the equipment.Our company provides regular inspection and maintenance services.
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+86 138 5329 9550
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Zhejiang Mingwen Intelligent Technology Co., Ltd.
