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Power Frequency Coreless Induction Furnace
Power Frequency Coreless Induction Furnace (Copper Melting Furnace) is a high-efficiency industrial melting equipment specially designed for melting, holding and pouring of copper and copper alloys.
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Metal Melting Furnace
Product Introduction: Power Frequency Coreless Induction Furnace (Copper Melting Furnace)
Power Frequency Coreless Induction Furnace (Copper Melting Furnace) is a high-efficiency industrial melting equipment specially designed for melting, holding and pouring of copper and copper alloys. It features high thermal efficiency, stable operation, precise temperature control and safe operation, widely used in copper processing, casting, recycled copper recovery, copper parts manufacturing, hardware sanitary ware, electric power accessories and other industries.
Product Features
High efficiency & energy saving with high melting rate.
Adopting power frequency induction heating technology with uniform magnetic field distribution, fast temperature rise of copper liquid, low oxidation loss and high heat utilization rate, significantly reducing unit energy consumption and improving production efficiency.
Precise temperature control for stable copper liquid quality.
Equipped with high-precision electric control system, small temperature fluctuation and uniform copper liquid composition, effectively ensuring the density and mechanical properties of castings, meeting the requirements of high-quality copper parts production.
Sturdy structure, durable and reliable.
The furnace body adopts high-strength steel structure with special high-temperature resistant and erosion-resistant refractory materials inside, resistant to copper liquid scouring, long service life, stable operation and low failure rate.
Convenient operation with safe and smooth tilting.
Can be equipped with reducer or hydraulic tilting system, controllable tilting angle, smooth discharging and pouring, simple and labor-saving operation, greatly improving production safety.
Wide application range.
Suitable for melting, holding and pouring of pure copper, brass, bronze, cupronickel and various copper alloys. Various capacity specifications can be provided according to different production capacities.
Application Areas
Melting of pure copper, brass, bronze and copper alloys
Recycled copper recovery and remelting
Production of copper sleeves, copper tiles, copper worm gears, copper valves and other castings
Hardware sanitary ware, plumbing accessories, electric copper parts manufacturing
Sand casting, centrifugal casting, permanent mold casting
Technical Specifications
Item | 30kw Power Frequency Coreless Induction Furnace (Aluminum Melting Furnace) | 50kw Power Frequency Coreless Induction Furnace (Aluminum Melting Furnace) |
Rated Total Capacity of Melting Furnace (T) | 0.18 | 0.28 |
Rated Total Capacity of Holding Furnace (T) | 0.18 | 0.28 |
Rated Voltage of Inductor (V) | 380/220 | 380/220 |
Phase | 2 | 2 |
Frequency (HZ) | 50 | 50 |
Melting Rate (t/h) | 0.06 | 0.09 |
Unit Power Consumption (wh/t) | 600 | 600 |
Holding Power of Furnace (kw) | 15 | 25 |
Rated Power of Furnace (kw) | 30 | 50 |
Rated Working Temperature (℃) | 700 | 700 |
Power Factor | Before compensation: 0.3-0.4 After compensation: 0.95-1 | Before compensation: 0.3-0.4 After compensation: 0.95-1 |
Crucible Size (cm) | Inner φ38×60 | Inner φ50×60 |
Packaging and Shipping
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Our Services
The company has always adhered to the philosophy of “customer first, service foremost,” providing global customers with professional, efficient, and comprehensive after-sales support to ensure worry-free equipment operation.
Technical Support
We provide one-stop technical guidance, including equipment selection, solution design, installation and commissioning, and operator training, to ensure the smooth operation of your equipment.
Warranty Service
All equipment comes with a standard warranty period. During this period, we provide free repairs and replacement of parts for quality issues resulting from non-human factors.
Rapid Response
We have established a professional after-sales team to provide rapid response services to both domestic and international customers, promptly resolving equipment malfunctions and technical inquiries.
ODM/OEM
For customized equipment, we provide dedicated technical support and software upgrade services to meet customers’ long-term production needs.
Lifetime Maintenance
We offer a comprehensive after-sales service system, providing installation guidance and maintenance to ensure the long-term, stable operation of our customers' projects.
Related Products
Flexible configuration, cost-effective, and responsive—your all-around smart manufacturing partner
FAQ
What is the delivery lead time of the equipment? Can on-site installation and commissioning be provided?
The delivery lead time for standard models is 15–30 days, and for customized equipment it is 30–60 days (adjusted according to customization complexity).On-site installation and commissioning are provided for all equipment. Professional technicians will carry out equipment installation, commissioning and parameter calibration on site, and provide on-site training for operators to ensure the equipment is put into normal operation.
What casting methods are available for brass casting machines? What brass products are they suitable for producing?
Our brass casting machines mainly adopt three casting methods: sand casting, permanent mold casting, and low-pressure casting, to meet different product requirements:
1. Sand casting: Suitable for mass-produced small and medium-sized brass parts (such as valves, pipe fittings, hardware accessories), with low cost and compatibility with complex shapes.
2. Permanent mold casting: Suitable for high-precision, wear-resistant brass parts (such as bearings, gears, precision components), featuring smooth casting surfaces and high dimensional accuracy.
3. Low-pressure casting: Suitable for large-sized, thin-walled brass parts (such as engine components, large pipe fittings), free from porosity and shrinkage defects.They can produce various brass products used in hardware, machinery, sanitary ware, automotive and many other industries.
How to reduce wear and extend service life during daily use of cutting machines?
Four key points should be noted:
1. Regularly inspect the cutting torch, nozzle, laser head (or waterjet nozzle), and replace worn parts in a timely manner to avoid affecting cutting accuracy and efficiency.
2. Keep the equipment clean by removing waste residue and dust from the cutting table to prevent jamming caused by foreign objects.
3. Strictly adjust cutting parameters (speed, power, air pressure) according to the material type and thickness to avoid overloading operation.
4. Regularly inspect the electrical system and cooling system to ensure proper heat dissipation of the equipment.Our company provides regular inspection and maintenance services.
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+86-532-83889901
+86 138 5329 9550
info@cncsmartmachine.com
Room 413, Building A, 212 Yan'an 3rd Road, Qingdao, China
Zhejiang Mingwen Intelligent Technology Co., Ltd.
