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Medium-frequency Induction Furnace
Industrial Induction Melting Furnace for 1000kg/1500kg Cast Iron, Ductile Iron, Carbon Steel, Low Alloy Steel, Scrap Metal, Copper, Aluminum, Brass, Bronze.
Keywords:
Category:
Metal Melting Furnace
Product Description
Industrial Induction Melting Furnace for 1000kg/1500kg Cast Iron, Ductile Iron, Carbon Steel, Low Alloy Steel, Scrap Metal, Copper, Aluminum, Brass, Bronze
Item | Content |
Model | GW-1T |
Type | Medium Frequency Furnace |
Fuel | Electric |
Operating Temperature | 1500-1700℃ |
Tipping Furnace | Hydraulic Station |
Melting Crucible | efractory Material |
Energy Consumption | 550kWh /ton (iron) |
Boot Success Rate | 100% |
Finished Product | Bearing Seat |
Specifications | 40GP |
Production Capacity | 100 units/year |
Scope of Application | Industrial |
Uses | Steel Casting |
Melting Capacity | 1 ton - 1.5 tons |
Furnace Type | Steel Shell Furnace |
Heating Element | Induction Coil |
Temperature Control Method | Electrical Control |
Melting Time | 30-60 minutes |
Melting Materials | Cast Iron / Steel |
Transport Packaging | International Standard |
HS Code | 8514200090 |
Induction Melting Furnace for Iron & Steel for Bearing Plates
Detailed Description (Chinese-English Bilingual)
2-1. Furnace Body Design
The furnace body can be customized as a standard column type design or an open-type furnace body design.
What is an open-type furnace body design?
On the basis of ensuring the furnace body strength, redundant coil columns are eliminated, making the furnace body easier to maintain and leaving sufficient space for subsequent capacity upgrading.
When customers need to increase output, they only need to upgrade the capacity of the original furnace body without investing in a new melting system.
Air-Cooled Magnetic Yoke
Non-water-cooled magnetic yoke: except for two yokes connected to water-cooled cables, all other yokes require no water cooling, which greatly reduces the failure rate of water leakage from the yokes.
In addition, the number of water pipes is only half that of traditional magnetic yokes, reducing maintenance costs.
Reduce the failure rate of water leakage in magnetic yokes;
Reduce the maintenance cost of water-cooled cables.
Item | Content |
HS Code | Suitable for melting ferrous and non-ferrous metals |
Capacity Range | Capacity Range: 500kg-750kg (for cast iron) |
Standard Configuration | Steel shell structure |
| Ceramic insulated induction coil | |
| Non-water-cooled magnetic yoke | |
| Full-range protective cover | |
| Furnace leakage alarm device | |
| Hollow structure water-cooled cable | |
Optional Configurations | Fume hood |
| Lining ejector mechanism | |
| KGPS power supply | |
| KGCL power supply |
Packaging and Shipping
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+86-532-83889901
Email:
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Our Services
The company has always adhered to the philosophy of “customer first, service foremost,” providing global customers with professional, efficient, and comprehensive after-sales support to ensure worry-free equipment operation.
Technical Support
We provide one-stop technical guidance, including equipment selection, solution design, installation and commissioning, and operator training, to ensure the smooth operation of your equipment.
Warranty Service
All equipment comes with a standard warranty period. During this period, we provide free repairs and replacement of parts for quality issues resulting from non-human factors.
Rapid Response
We have established a professional after-sales team to provide rapid response services to both domestic and international customers, promptly resolving equipment malfunctions and technical inquiries.
ODM/OEM
For customized equipment, we provide dedicated technical support and software upgrade services to meet customers’ long-term production needs.
Lifetime Maintenance
We offer a comprehensive after-sales service system, providing installation guidance and maintenance to ensure the long-term, stable operation of our customers' projects.
Related Products
Flexible configuration, cost-effective, and responsive—your all-around smart manufacturing partner
FAQ
What is the delivery lead time of the equipment? Can on-site installation and commissioning be provided?
The delivery lead time for standard models is 15–30 days, and for customized equipment it is 30–60 days (adjusted according to customization complexity).On-site installation and commissioning are provided for all equipment. Professional technicians will carry out equipment installation, commissioning and parameter calibration on site, and provide on-site training for operators to ensure the equipment is put into normal operation.
What casting methods are available for brass casting machines? What brass products are they suitable for producing?
Our brass casting machines mainly adopt three casting methods: sand casting, permanent mold casting, and low-pressure casting, to meet different product requirements:
1. Sand casting: Suitable for mass-produced small and medium-sized brass parts (such as valves, pipe fittings, hardware accessories), with low cost and compatibility with complex shapes.
2. Permanent mold casting: Suitable for high-precision, wear-resistant brass parts (such as bearings, gears, precision components), featuring smooth casting surfaces and high dimensional accuracy.
3. Low-pressure casting: Suitable for large-sized, thin-walled brass parts (such as engine components, large pipe fittings), free from porosity and shrinkage defects.They can produce various brass products used in hardware, machinery, sanitary ware, automotive and many other industries.
How to reduce wear and extend service life during daily use of cutting machines?
Four key points should be noted:
1. Regularly inspect the cutting torch, nozzle, laser head (or waterjet nozzle), and replace worn parts in a timely manner to avoid affecting cutting accuracy and efficiency.
2. Keep the equipment clean by removing waste residue and dust from the cutting table to prevent jamming caused by foreign objects.
3. Strictly adjust cutting parameters (speed, power, air pressure) according to the material type and thickness to avoid overloading operation.
4. Regularly inspect the electrical system and cooling system to ensure proper heat dissipation of the equipment.Our company provides regular inspection and maintenance services.
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+86-532-83889901
+86 138 5329 9550
info@cncsmartmachine.com
Room 413, Building A, 212 Yan'an 3rd Road, Qingdao, China
Zhejiang Mingwen Intelligent Technology Co., Ltd.
