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ZL-60T Standard Hot Chamber Die Casting Machine for Zinc / Lead Alloy
The standard hot chamber die casting machine for zinc/lead alloy is a general-purpose hot chamber die casting equipment specially designed for low-melting-point alloys such as zinc alloy, lead alloy and lead-tin alloy.
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Hot Chamber Die Casting Machine
I. Product Overview
The standard hot chamber die casting machine for zinc/lead alloy is a general-purpose hot chamber die casting equipment specially designed for low-melting-point alloys such as zinc alloy, lead alloy and lead-tin alloy. It adopts a gooseneck immersed injection structure, with good clamping rigidity, stable injection, low energy consumption and simple operation. It is widely used in the automatic production of small and medium-sized precision die castings in hardware, ornaments, toys, electronics, sanitary ware, auto parts, counterweight parts and other industries.
II. Core Features
Specialized Machine for Zinc/Lead Alloy
Hot chamber gooseneck structure, the injection punch is directly immersed in the molten pool, resulting in less oxidation and loss of molten metal.
Especially suitable for continuous die casting of low-melting-point alloys such as zinc alloy, lead alloy and lead-tin alloy.
High Clamping Rigidity, Stable Molding
High-rigidity four-column three-platen + toggle force amplification mechanism, ensuring uniform clamping force and high platen parallelism.
Products have small flash and stable dimensions, suitable for mass production with multi-cavity molds.
Precise Injection, High Casting Quality
Multi-stage injection control: slow injection → high-speed filling → pressure boosting and feeding.
Stable injection speed and fast pressure building, resulting in dense castings without pores and high surface finish.
Intelligent Control, Easy to Use
PLC + touch screen control system, with intuitive and adjustable parameters, and one-key storage and call of process recipes.
Equipped with fault self-diagnosis, automatic lubrication and safety interlock, reducing the difficulty of operation and maintenance.
Energy-Saving and Durable, Low Operating Cost
Optimized hydraulic and temperature control systems, with stable oil temperature, low noise and low energy consumption.
Key electrical and hydraulic components are reliably configured, with low equipment failure rate and 24-hour continuous production available.
Complete Safety Protection
Safety door interlock, emergency stop, overpressure protection, overload protection and hydraulic interlock.
Complies with industrial safety standards, protecting the safety of operators, molds and equipment.
III. Applicable Alloys
Zinc Alloy (No.3, No.5, Zamak Series, etc.)
Lead Alloy, Lead-Tin Alloy (Counterweight Parts, Fishing Gear, Ornaments, Seals, etc.)
IV. Typical Application Products
Hardware Ornaments: Zipper sliders, buttons, badges, ornaments, decorative parts
Electronics & Electrical Appliances: Connectors, terminals, housings, shielding parts
Toys & Gifts: Toy accessories, handicrafts, ornaments
Sanitary Hardware: Small hardware, hangers, faucet accessories
Auto Parts: Buckles, small structural parts, decorative parts
Lead Products: Counterweights, fishing sinkers, industrial lead parts
Standard Configuration of Die Casting Machine
Double Toggle Clamping Mechanism, High-Strength Ductile Iron Platen
The double toggle clamping structure is adopted, combined with high-strength ductile iron platen, to ensure stable and reliable clamping.
Low-Pressure Mold Clamping Protection
Equipped with low-pressure mold clamping protection function, which effectively prevents mold damage and improves production safety.
Gear-Driven Oil Motor Mold Adjustment Device
The mold height adjustment is realized through the gear-driven oil motor, which is easy to operate and has high precision.
Centralized Automatic Lubrication System
Equipped with a centralized automatic lubrication system, which reduces manual maintenance and extends the service life of the equipment.
Fast Hydraulic Ejection and Core Pulling Device
Integrates fast hydraulic ejection and core pulling device, improves production efficiency, and is suitable for the production of complex castings.
Four-Stage Injection Control System
Adopts four-stage injection control technology to realize precise adjustment of injection speed and pressure, and improve casting quality.
Independent Piston Dual-Speed and Energy-Charging Accumulator
The independent piston dual-speed design combined with the energy-charging accumulator provides stable power output and response speed.
Hydraulic Lifting Gate Platform
The hydraulic lifting gate platform is easy to operate and maintain, and is suitable for gate sleeves of different specifications.
Electronic Ruler Control for Mold Opening and Closing
The mold opening and closing stroke is precisely controlled by the electronic ruler to ensure production precision and consistency.
Energy-Saving High-Low Pressure Dual-Pump Hydraulic System
Adopts an energy-saving high-low pressure dual-pump hydraulic system, which effectively reduces energy consumption and improves energy efficiency ratio.
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Our Services
The company has always adhered to the philosophy of “customer first, service foremost,” providing global customers with professional, efficient, and comprehensive after-sales support to ensure worry-free equipment operation.
Technical Support
We provide one-stop technical guidance, including equipment selection, solution design, installation and commissioning, and operator training, to ensure the smooth operation of your equipment.
Warranty Service
All equipment comes with a standard warranty period. During this period, we provide free repairs and replacement of parts for quality issues resulting from non-human factors.
Rapid Response
We have established a professional after-sales team to provide rapid response services to both domestic and international customers, promptly resolving equipment malfunctions and technical inquiries.
ODM/OEM
For customized equipment, we provide dedicated technical support and software upgrade services to meet customers’ long-term production needs.
Lifetime Maintenance
We offer a comprehensive after-sales service system, providing installation guidance and maintenance to ensure the long-term, stable operation of our customers' projects.
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FAQ
What is the delivery lead time of the equipment? Can on-site installation and commissioning be provided?
The delivery lead time for standard models is 15–30 days, and for customized equipment it is 30–60 days (adjusted according to customization complexity).On-site installation and commissioning are provided for all equipment. Professional technicians will carry out equipment installation, commissioning and parameter calibration on site, and provide on-site training for operators to ensure the equipment is put into normal operation.
What casting methods are available for brass casting machines? What brass products are they suitable for producing?
Our brass casting machines mainly adopt three casting methods: sand casting, permanent mold casting, and low-pressure casting, to meet different product requirements:
1. Sand casting: Suitable for mass-produced small and medium-sized brass parts (such as valves, pipe fittings, hardware accessories), with low cost and compatibility with complex shapes.
2. Permanent mold casting: Suitable for high-precision, wear-resistant brass parts (such as bearings, gears, precision components), featuring smooth casting surfaces and high dimensional accuracy.
3. Low-pressure casting: Suitable for large-sized, thin-walled brass parts (such as engine components, large pipe fittings), free from porosity and shrinkage defects.They can produce various brass products used in hardware, machinery, sanitary ware, automotive and many other industries.
How to reduce wear and extend service life during daily use of cutting machines?
Four key points should be noted:
1. Regularly inspect the cutting torch, nozzle, laser head (or waterjet nozzle), and replace worn parts in a timely manner to avoid affecting cutting accuracy and efficiency.
2. Keep the equipment clean by removing waste residue and dust from the cutting table to prevent jamming caused by foreign objects.
3. Strictly adjust cutting parameters (speed, power, air pressure) according to the material type and thickness to avoid overloading operation.
4. Regularly inspect the electrical system and cooling system to ensure proper heat dissipation of the equipment.Our company provides regular inspection and maintenance services.
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+86-532-83889901
+86 138 5329 9550
info@cncsmartmachine.com
Room 413, Building A, 212 Yan'an 3rd Road, Qingdao, China
Zhejiang Mingwen Intelligent Technology Co., Ltd.
